1. Project Background & Requirements
The Russian client, specializing in pressure and gravity die casting, required a melting solution capable of maintaining high efficiency under rigorous workshop conditions. Key requirements included:
Rated Capacity: 300 kg of molten aluminum
Melting Rate: 100 kg/hour
Energy Efficiency: Integration of a heat recovery system to minimize natural gas consumption.
2. Technical Parameters & Configuration
To meet the client’s standards for molten metal quality, the equipment features the following technologies:
High-Precision Temperature Control: During the holding stage, the aluminum liquid temperature accuracy is maintained at $pm 10^{circ}C$, ensuring casting consistency.
Monolithic Lining Process: The molten pool is cast as a single piece, offering superior structural strength. It exhibits a compressive strength above 140 MPa at temperatures over $110^{circ}C$, with a linear change rate of only 0.1%.
Air Preheating System: An integrated preheater utilizes waste heat to warm combustion-supporting air, maintaining melting energy consumption at approximately 70 $m^3/T$
Premium Components: The combustion system utilizes Honeywell brand components, allowing flame adjustment between 10% and 100% based on demand.
3. Delivery & Field Performance
The project was delivered in 2026, comprising the furnace body, control box, and pipe burning system.
Automated Monitoring: Equipped with a 1.8-inch LED digital display, allowing operators to monitor real-time molten aluminum temperatures from a distance
Safety Engineering: Includes an emergency outlet hole and a leak alarm system to prevent accidents during unexpected crucible failure.
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