WDL-ZDJ-8T Fully Automatic Copper Ingot Casting Machine for High-Efficiency 30kg Ingot Production

In the demanding world of non-ferrous metal processing, efficiency and reliability are paramount. The WDL-ZDJ-8T Fully Automatic Copper Ingot Casting Machine is engineered to meet these challenges head-on, providing a robust solution for high-volume production of uniform 30kg copper ingots. This advanced casting system integrates seamless automation, from precision molten copper distribution to mechanical demolding, significantly boosting output while reducing operational costs and labor intensity. Designed for 24/7 continuous operation, this machine is the cornerstone of a modern, productive copper casting line.

Key Features and Benefits of the Automatic Ingot Casting Line

The WDL-ZDJ-8T model stands out through its intelligent design and durable construction, offering tangible benefits for your operation.

• Full Automation & Labor Savings: The system automates the entire process, including automatic copper liquid distribution and mechanical demoulding, minimizing manual intervention and reducing labor costs.

• Energy-Efficient Operation: With a powerful yet economical 3KW frequency conversion speed control motor, the machine ensures significant energy savings and provides stable, variable speed operation for different production needs.

• Superior Ingot Quality: The proprietary 8-nozzle distributor, crafted from heat-resistant cast iron, ensures each ingot mold is filled evenly and smoothly, resulting in consistent 30kg copper ingot weight and quality with minimal defects.

• Durable and Long-Lasting: Critical components are built for endurance. The ingot molds are made of QT450 nodular cast iron, and the chain system is constructed from manganese steel, guaranteeing a service life of over three years with proper maintenance.

• Effective Spray Cooling System: A precisely engineered water spray cooling mechanism ensures rapid and uniform solidification of the copper ingots, optimizing the production cycle and product integrity.

Technical Specifications: WDL-ZDJ-8T Copper Ingot Casting Machine

For engineers and procurement managers, detailed specifications are crucial. Below is a comprehensive table outlining the key parameters of this fully automatic ingot casting machine.

How the Automated Copper Ingot Casting Process Works

The technological process of the WDL-ZDJ-8T is streamlined for maximum efficiency:

1. Molten Copper Distribution: Liquid copper is channeled into the rotating distributor system, which runs synchronously with the casting machine's chain. Its eight outlets precisely align with each ingot mold, ensuring an even fill.

2. Mold Preheating: Before pouring, the integrated manual ignition baking system preheats the ingot molds to at least 60°C, preventing thermal shock and extending mold life.

3. Controlled Cooling: As the filled molds move along the robust steel frame, the spray cooling system initiates controlled indirect cooling, solidifying the copper rapidly and efficiently.

4. Automatic Demolding: At the end of the cycle, the mechanical demoulding mechanism automatically releases the solidified 30kg copper ingot without manual intervention, ensuring a continuous and safe production flow.

Robust Construction and Premium Components

This copper ingot casting machine is built to last. The main frame is constructed from high-strength 100x50x4.0mm rectangular tubing, ensuring stability under continuous operation. The power transmission system features a reliable cycloidal pinwheel reducer, and the electrical control cabinet is equipped with premium components from world-renowned brands like Siemens, Schneider, and Omron, guaranteeing control system reliability and ease of maintenance.

Ideal for Modern Foundries Seeking Growth

The WDL-ZDJ-8T Fully Automatic Copper Ingot Casting Machine is the ideal solution for copper producers looking to increase capacity, improve product consistency, and reduce operating expenses. It is particularly suited for operations requiring a reliable output of 2-3 tons of high-quality copper ingots per hour.

Ready to upgrade your production line? Contact us today to request a detailed quotation or schedule a virtual demonstration of the WDL-ZDJ-8T in action. Our technical experts are ready to help you find the perfect casting solution for your needs.